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With the vacuum profile, Schauenburg Industrietechnik has found an ingenious solution for glass production in small to large series. The innovative, perfectly fitting vacuum lip profiles are made to order according to an individual drawing with a 1:1 scale. This allows the glass industry to offer complete solutions for the automotive sector, even in small series. Very small series are for example utilised in the development of a new product.

Advantages of the vacuum profile:

• Perfectly adaptable to the respective project
• Strong and stable even under challenging conditions
• Choice of various profile types – up to a composite thickness of 20 mm
• Use of innovative materials such as silicone and elastomer
• Profile angle available in different versions

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Vacuum lip profiles adapt to virtually any pane shape. As an innovative research partner for the automobile industry, Schauenburg Industrietechnik supports entirely new insights and results in the development and testing of new products within the glass industry.

Tailored solutions for development and production

Bulk stock is extruded and cut to length for each vacuum profile. Then the corners and T-pieces are vulcanised with the help of injection tools. This results in a number of design possibilities. The solution is efficient and cost-effective, especially for small series and medium-sized production runs up to 250 units.

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If a company in the glass industry is faced with particular technical challenges, the wide range of individual elements, for example the angles in various designs, help to ensure that the vacuum profile can be perfectly adapted. Due to the simplicity of the system, Schauenburg Industrietechnik can produce all vacuum profiles quickly and to perfection. In the field of automotive production and research, this means that there are no time delays and a project can be completed as planned.

Schauenburg Industrietechnik offers its profile solutions in different versions that are tested in the automotive sector under normal conditions. Precise manufacturing is the key to success. A high load bearing capacity is always assured by the vacuum process.

Please talk to us about your needs and ideas! Our engineering expertise makes us a reliable partner for all projects right from the start. You can find our contact form here.

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Features

· Profile type 1 (Mondeo profile) for laminated glass, thickness 3-4 mm, in silicone and elastomer
· Profile type 2 (normal profile) for laminated glass, thickness up to 7 mm, in silicone and elastomer
· Profile type 3 (Porsche profile) for laminated glass, thickness up to 12 mm, in silicone and elastomer
· Profile type 4 (Maxi profile) for laminated glass, thickness up to 20 mm, in silicone

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Schauenburg Industrietechnik – a strong industry partner with the vacuum profile

Schauenburg Industrietechnik has been a strong and flexible industry partner since the company was founded. Thanks to individually adaptable elements, the products are used in many fields such as the automobile industry. The vacuum profile is the perfect example of an innovative product that helps many partners in the glass industry and automobile sector realise custom solutions. Individual parameters that can be adapted to the project or product in small series lead to tailor-made processing. In case of the profile in question, this is the ideal method for laminated glass panes with a thickness of three millimetres and up. The resilient material withstands temperatures of up to 150 degrees Celsius.

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Versions depending on the profile type (frames with corner connections and T-piece):

· 90° angle
· 70° angle
· 40° angle
· Rings with T-piece
· Connection for the vacuum hose
· T-piece
· With vacuum hose connected by vulcanisation

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Automobile industry partner

Schauenburg Industrietechnik is a partner of choice for the automobile industry with this solution. Small series and products in the development phase can be thoroughly tested this way. Laminated glass can be readily installed in frames of any version. Automotive suppliers and the automobile industry can gain insights with the help of this product, leading to a better marketable product.

Please talk to us about your needs and ideas! Our engineering expertise makes us a reliable partner for all projects right from the start. You can find the right contact person for your request here.

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The profiles are easy and safe to use so that work on existing projects can continue without delay. The flexibility of the materials supports pane shapes that cannot be fitted into a frame using conventional means. Curves or special patterns can be easily taken into account during profile fabrication. Each profile includes all components required for immediate use.

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When it comes to construction, plastics serve a wide range of functional, economic and ecological requirements. Our expertise covers almost all areas of the construction industry with the current range of plastic, rubber or rigid foam profiles.

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Profile technology in the building industry

SB IT C Spezialprofile Vakuumprofil Profilstaerken 15040 1045Facade insulation profiles

Facade insulation profiles made of PE foam are used in facade construction, especially for mullion and transom constructions. The thermal transmittance U of the material is of decisive importance here. Cold bridges can then be avoided.Closed-cell polyethylene foam profiles are used in this area.


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Guide rails

In the area of sun protection, we extrude guide rails made of rigid PVC and a sealing lip made of soft PVC, which enable smooth movement of the shutters. To avoid softening of the PVC due to increased temperatures in direct sunlight, stabilizers can be added.


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Sealing profiles

Profiles made of solid rubber or sponge rubber are used in a variety of ways as seals in the form of round cords, square profiles, sheets or moulded parts and are characterized by high compressive elasticity, combined with particularly good resilience and sealing performance.

 

 

Please talk to us about your needs and ideas! Our engineering expertise makes us a reliable partner for all projects right from the start. You can find our contact form here.

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Application: Concrete construction

Shuttering profiles and concrete profiles

For our formwork profiles, we always use LD-PE. This polymer material is characterized by good flexibility, coupled with excellent values in tensile strength and elongation at break. In addition, the choice of this material gives the profiles a particularly smooth surface.

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These topics may also interest you:

Hose technology in concrete construction

As the foundation for many many buildings, the concrete construction sector represents a significant part of the construction industry. In addition to special concrete profiles, other products from the field of industrial technology are also required here. With our VIGOT® brand, Schauenburg Industrietechnik supports you in this field by offering hoses and hose systems for these special applications:

• Suction and refueling hoses
• Concrete and mortar hoses
• Steam hoses
• Transport hoses
• Silo hoses
• Compressed air hoses
• Water hoses

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Visit our hose technology page for more information, or visit the e-catalog of our VIGOT® brand with the offered range of hose technology products.

Please talk to us about your needs and ideas! Our engineering expertise makes us a reliable partner for all projects right from the start. You can find the right contact person for your request here.

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Our customers highly appreciate the wide range of manufacturing technologies we use to produce standard and special profiles. The choice of production method depends on the size, complexity, surface finish, tolerance and batch size required. Whether your profile consists of a single material or a complex combination of several materials, we cut, glue and fold fully automatically or manually. We supply 2K profiles, 3K profiles, 4K profiles and 5K profiles. Further processing steps add the desired abrasion resistance and required quality to the final product.

As a specialist for profile technology, we offer our customers customized solutions in a wide range of applications. Within this spectrum, individual developments for specific industries occupy a special position. This is confirmed, for example, by the use of our innovative vacuum profiles in the glass industry or the temperature-resistant and recyclable foam tube as a protective cover in the automotive sector.

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